Rice Color Sorter machine
  • Overview
  • Parameter Specifications
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High-precision rice color sorter | Carefully selecting every grain, forging superior quality

Provide intelligent sorting for every grain of rice, safeguarding the safety and deliciousness on the dining table

Product positioning

Professional rice intelligent color sorting solution, designed for high-precision identification and sorting of various impurities and defects in rice processing. Utilizing advanced multispectral technology and artificial intelligence algorithms, it effectively eliminates chalky grains, yellow grains, diseased grains, broken rice, and foreign-colored impurities, comprehensively enhancing the appearance, edibility, safety, and market value of rice. It is an essential equipment for rice processing enterprises to upgrade product grades and establish high-end brands.

Core values: Enhance head rice yield, ensure food safety, strengthen brand competitiveness, and increase economic benefits.

Core advantages of the product

  1. Millimeter-level precise recognition technology
    • Three-spectrum synchronous recognition system: Combining visible light, near-infrared, and ultraviolet spectroscopy technologies, it not only identifies color differences but also accurately detects imperfections that are difficult to detect with the naked eye, such as internal chalkiness, yellowing, and mold growth
    • Deep learning algorithm: Establish a dedicated recognition model for different types of rice (indica rice, japonica rice, glutinous rice, fragrant rice, etc.), automatically learn and optimize, achieving a recognition accuracy rate of up to 99.99%
    • Ultra-high-speed processing: Utilizing a high-speed DSP processing chip, it processes over 100,000 grains of rice per second, achieving millisecond-level identification and sorting
  2. Fully automatic intelligent control system
    • One-click intelligent parameter adjustment: The system is equipped with optimized parameters for various rice varieties, automatically matching the best sorting scheme when changing varieties
    • Real-time data monitoring: Display key data such as production volume, yield rate, and rejection rate in real-time during the production process, and support data export and analysis
    • Remote monitoring and maintenance: Support IoT connectivity, enabling remote fault diagnosis, parameter adjustment, and software upgrades
  3. Hygienic and professional design
    • Fully stainless steel structure: All components that come into contact with rice are made of 304 food-grade stainless steel, meeting food safety standards
    • Dust-free and environmentally friendly design: Equipped with an efficient dust removal system, it effectively controls dust and improves the working environment
    • Easy to clean and maintain: Modular design allows for quick disassembly and assembly of key components, facilitating deep cleaning and maintenance
  4. Energy-saving and efficient operation
    • Intelligent airflow control: Automatically adjust the intensity of air spray based on the size and location of impurities, ensuring sorting efficiency while minimizing air consumption
    • Low-power design: The entire machine is optimized for power consumption, achieving a 15%-20% energy saving compared to traditional models
    • Stable and reliable: Key electrical components are sourced from internationally renowned brands, ensuring long-term stable operation

Technical Specifications

Technical indicators Detailed parameters
Applicable materials Various rice varieties such as indica rice, japonica rice, glutinous rice, fragrant rice, organic rice, etc
Processing capacity 2-10 tons/hour (depending on model and raw material conditions)
Recognition accuracy It can identify color differences and defects larger than 0.2mm²
Sorting channels Dual/quad channels are optional to meet different production needs
Camera system 2048-pixel high-resolution CCD, with optional infrared and ultraviolet detection modules
Number of spray valves 128-512, depending on the model configuration
Sorting accuracy > 99.9% (elimination rate of yellow grains and diseased grains)
Broken rice control The increase rate of broken rice is less than 0.5%
Operating system 15-inch industrial touch screen, Chinese/English interface
Overall power 3-8 kW (depending on the model)
Air source requirements 0.6-0.8 MPa, dry and clean compressed air

Sorting effect display

Raw rice vs sorted rice comparison

Types of impurities that can be effectively removed:

  • Color-differentiated grains: Yellow grains, black grains, red grains, and other grains of different colors
  • Chalky grains: Rice grains with poor transparency and high chalkiness
  • Diseased grains: grains that have been moldy, diseased, or infested with insects
  • Impurities: inorganic impurities such as glass, stones, metals, plastics, etc
  • Mixed-variety grains: Rice from other varieties mixed in
  • Broken rice: It can be retained or removed according to demand

Intelligent sorting process

  1. Uniform feeding → Rice is evenly distributed to the sorting channel through a vibrating feeder
  2. High-speed imaging → High-definition camera scans each grain of rice from multiple angles
  3. Intelligent recognition → AI algorithm instantly determines whether it is a qualified product or an impurity
  4. Accurate removal → The high-pressure spray valve blows defective particles into the waste bin
  5. Graded collection → Separate collection of good and defective products, with real-time data statistics

Application scenarios

  • Large rice processing plant: used for final inspection and sorting of finished rice to enhance product quality
  • Rice processing enterprises: directly sort the rice after the milling process to improve the head rice yield
  • High-end branded rice production: providing precise sorting for high-end products such as organic rice and selenium-enriched rice
  • Rice export enterprises: meeting strict quality standards of the international market
  • Grain reserve warehouse: Quality screening and grading before storage

Service and Support

  • Free sample testing - providing laboratory-level sorting effect testing
  • Customized solution design - Recommending the optimal configuration based on production volume and demand
  • Professional installation training - engineers provide on-site installation and debugging, as well as on-site operation training
  • Worry-free warranty throughout the year - 1-year warranty for the entire machine, and 3-year warranty for core components
  • Quick response service - 24-hour technical consultation, 48-hour on-site service
  • Remote intelligent service - providing remote technical support through the IoT platform

Customer Testimonials

"After using this rice color sorter, our high-quality rice yield has increased by 3 percentage points, resulting in an annual additional benefit of over 500,000 yuan."

-- A provincial-level key enterprise in agricultural industrialization

"Orders for export to Japan have extremely high requirements. The near-infrared detection function of this equipment helped us detect early moldy grains that traditional methods could not identify, successfully passing the Japanese inspection."

-- A rice export enterprise

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