Project Background
A well-known miscellaneous grain processing enterprise in Henan mainly produces export-grade red beans, mung beans, millet, and other products. With the increasing demand for quality in the international market, the original manual sorting process of the enterprise has been unable to meet the high-efficiency and high-precision sorting requirements. The presence of impurities, miscolored grains, and moldy grains has become a bottleneck restricting its product upgrades and capacity enhancement.
Solution
The enterprise introduced the Sino-German intelligent color sorter series (model: ZD-9600F) in July 2023, specifically for the final quality control stage of the miscellaneous grain production line. The equipment utilizes the high-resolution CCD optical system and artificial intelligence recognition algorithm independently developed by Sino-German, which can accurately identify minor color differences, black spots, stones, glass fragments, and particles that have undergone fermentation or deterioration in the raw materials.
implementation process
The Sino-German technical team conducted on-site debugging and customized settings for the equipment parameters based on the characteristics of the raw materials of the enterprise (particle size, color difference, moisture content, etc.), and completed seamless docking with the existing conveying and dust removal systems. The entire installation and debugging cycle took only 3 working days, followed by systematic training for the operating personnel.
operational effectiveness
Improvement in sorting accuracy: The accuracy of impurity removal is as high as 99.9%, and the content of off-color and defective grains in the product is less than 0.01%, far exceeding export standards.
Production efficiency: The single machine can handle up to 2.8 tons per hour, replacing 32 sorting workers and achieving stable operation for 24 hours continuously.
Cost control: Annual labor cost savings of approximately 1.5 million yuan, with a 5% increase in raw material utilization rate.
Quality feedback: The customer's sampling pass rate has remained at 100% for 12 consecutive months, and overseas order volume has increased by 30% year-on-year.
Customer reviews
"The Sino-German color sorter not only has stable performance, but its intelligent learning function can also adapt to the subtle changes of different batches of raw materials. Since its introduction, the quality of finished products has been unanimously recognized by overseas customers, truly achieving cost reduction and efficiency improvement." - Head of the Production Department of the Enterprise
Conclusion
The Sino-German color sorter empowers the upgrading of traditional industries with core technology, and has accumulated over 2,000 customer cases in the fields of grain processing, nuts, tea, and more. We will continue to provide efficient solutions for global food safety production through reliable hardware and intelligent algorithms.