Recently, multiple sets of high-performance CCD color sorters provided by ZHONGDE Intelligent Equipment Co., Ltd. were installed and commissioned on the production line of a large coarse cereals processing enterprise in Southwest China and have been operating stably and efficiently for over three months. This project marks another significant successful application of ZHONGDE's color sorting technology in the field of complex material separation, delivering substantial economic benefits and quality improvements for the customer.
The enterprise is primarily engaged in the export and domestic sales processing of various high-value-added coarse cereals such as kidney beans, mung beans, and red beans. It has extremely high requirements for the removal rate of impurities like off-color grains, moldy grains, stones, and glass fragments in the final products. Previously used equipment struggled with insufficient accuracy and excessive good-product loss when handling defects with similar colors, which affected overall yield and economic efficiency.
After in-depth research and multiple comparative trials, the customer ultimately selected ZHONGDE's latest generation "RuiXuan" series CCD color sorters. This model is specially optimized for the characteristics of coarse cereals:
Ultra-Clear Intelligent Recognition: Equipped with a high-resolution CCD optical system co-developed by ZHONGDE and German technology partners, combined with multi-spectral analysis technology, it can accurately identify subtle color differences and defects invisible to the naked eye.
AI Adaptive Algorithm: The built-in intelligent learning system can automatically fine-tune parameters according to different material batches, ensuring sorting stability even with varying raw materials, greatly reducing the debugging burden on operators.
High-Efficiency Energy-Saving Ejectors: Utilizing high-frequency electromagnetic ejectors with fast response times and high blowing accuracy, it ensures an impurity removal rate exceeding 99.5% while maintaining industry-leading low levels of good-product loss, directly increasing the customer's finished product yield by at least 3%.
Project Achievements are Significant:
According to customer production data feedback, since fully switching to ZHONGDE color sorters, the comprehensive sorting efficiency has increased by over 30% compared to the old equipment, manual re-inspection costs have been reduced by 60%, and customer complaint rates due to impurity issues have dropped to almost zero. This has not only significantly enhanced the market competitiveness of their end products but also helped the enterprise secure more international high-end orders.
Mr. Wang, the production manager of the enterprise, stated: "The ZHONGDE color sorter has exceeded our expectations. Its stability, precision, and intelligence truly solved our long-standing pain points. Especially, the after-sales service team responds quickly and provides us with strong technical support. They are a trustworthy partner."
Mr. Li, Sales Director of ZHONGDE Intelligent Equipment Co., Ltd., commented: "We are always committed to integrating cutting-edge optical sorting technology with the practical needs of the Chinese market. The success of this collaboration once again proves the value of ZHONGDE's philosophy of 'Technology as Foundation, Customer as Priority.' In the future, we will continue to innovate in R&D, providing smarter and more efficient sorting solutions for more global customers in the food, agricultural products, and industrial materials sectors."
About ZHONGDE:
ZHONGDE Intelligent Equipment Co., Ltd. is a high-tech enterprise specializing in the R&D, manufacturing, sales, and service of intelligent optical sorting equipment. The company deeply integrates German precision manufacturing philosophy with Chinese intelligent manufacturing advantages. Its product line covers various fields including grains, coarse cereals, tea, nuts, plastics, and minerals. It is dedicated to empowering global customers to achieve quality upgrades and profit growth through technological strength.
